- Process Systems Engineering
MSc — 2025 entry Process Systems Engineering
How can chemical, biological and physical processes be designed, optimised and controlled? Our Process Systems Engineering MSc degree is designed to equip students with the advanced knowledge and skills necessary to optimise and manage complex industrial processes.
Why choose
this course?
Our MSc is mapped to industry-related process systems engineering issues. It will prepare you to meet the challenges of the many sectors that rely on the expertise of process systems engineers.
You’ll also benefit from our strong industry links and excellent employment prospects in the chemical and process engineering sectors.
What you will study
If you’re a graduate of an engineering, science or related discipline, our unique MSc will train you in general and specialist process systems engineering subjects.
Throughout your course, you’ll be equipped with the necessary knowledge and skills to prepare you for the systems challenges you’ll face in industry or academia upon graduation. Our programme will widen your understanding of the fundamental concepts of process systems engineering.
You’ll also be provided with a thorough grounding in current technologies and trends, preparing you for a rewarding career or further research.
Facilities
You’ll have access to a wide range of relevant software needed to support your dissertation project. In recent years, projects have included the design of various knowledge-based and business systems on the internet, the application of optimisation algorithms, and semantic web applications.
If you choose to pursue a technology-based project, numerous laboratory facilities across the Faculty of Engineering and Physical Sciences and the University are also available to you, such as the Fluor Pilot Plant Facility, a control and robotics facility, and signal processing labs.
The work related to your dissertation can often be carried out in parallel with, and in support of, ongoing research. Some of our graduates have carried on their MSc research to a PhD course.
The structure of our programmes follows clear educational aims that are tailored to each programme. These are all outlined in the programme specifications which include further details such as the learning outcomes:
Modules
Modules listed are indicative, reflecting the information available at the time of publication. Modules are subject to teaching availability, student demand and/or class size caps.
The University operates a credit framework for all taught programmes based on a 15-credit tariff, meaning all modules are comprised of multiples of 15 credits, up to a maximum of 120 credits.
Course options
Year 1
Semester 1
Compulsory
Nowadays, the design, planning and operations management relay on mathematical models the complexity of which depends on the detail of models and complexity of the problem they represent. In process industry these design and operation planning functions are particularly complex and a wide range of optimisation processes and methodologies are used to minimise risks and/or improve quality in making concomitant decisions. Consequently, the module intends to introduce to students the formulation of the decision making problems and application of optimisation techniques to support decisions with real-life worked examples.
View full module detailsThis module provides students with a systematic framework of building, solving and applying mathematical models of process systems in a variety of contexts related to chemical engineering and the wider engineering disciplines. Students will acquire the knowledge of the main concepts, methods, and tools of process modelling and simulation, including state-of-the-art process simulation software. Apart from teaching the methods of mathematical modelling, the module develops general problem-solving and algorithmic skills applicable in many areas of employment.
View full module detailsAutomatic control is an essential technology to maintain safe, economic and environmentally benign operation of manufacturing processes. Process control is increasingly needed and challenging because modern plants have become more difficult to operate as the result of complex and highly integrated processes. This module aims to provide an introduction to process control, balancing theoretical and practical aspects. The module will review basic concept in control, including dynamics, feedback and stability, based on which more advanced and modern techniques will be introduced. It will integrate computer experiments, which closely simulate the operation of process plants, to enhance the understanding of process control principles.
View full module detailsOptional
Designers and managers working in technology intensive industries constantly face new problems to which they have to find solutions. Research is becoming important part of their job carried out on daily and routine manner. Also, one of the best ways to get insights into these challenges is to get the first-hand experience from expert who already faced them and provided appropriate solutions proven to be successful. This module aims to provide an introduction to the general principles and practices associated with planning, undertaking and reporting research in engineering or physical sciences. At the same time, a series of seminars will be delivered by academics and industrial experts from diverse hi-tech industries and business (including chemicals, oil and gas, information systems and renewable technologies) which will present students with valuable insights into today’s challenges faced by technology-intensive industries in terms of their business and information systems activities. It also covers general business aspects that will explain how to start up a technology-based company.
View full module detailsThis module introduces students to the intricacies of sustainable development (SD) when applied in real life contexts, covering areas within environmental management, strategy, industrial ecology, and more. Using case studies, the module will cover the challenges in the integration and implementation of sustainable development. Guest speakers offer their organizational and field experiences as cases exemplifying challenges, progress and effective practice in putting SD principles into practice in diverse sectors and places. This reinforces and brings to life the conceptual learning done in the module and in the earlier Foundations and Frontiers module (ENGM064). The SDA module develops the ideas covered in ENGM064 and will facilitate a deepened understanding and consolidation of corporate environmental management, socioeconomic and political issues, spanning the public, private, and ‘third’ (civil society) sectors. This module is one of the components required for Associate Membership of IEMA and IES.
View full module detailsSemester 2
Compulsory
Process integration is an efficient paradigm, which enables the reduction of capital investment and energy consumption according to the principles of sustainable development applicable for new and retrofit process design. Computer-aided process engineering tools together with mathematical programming enable systematic and simultaneous handling of process integration problems. This module equips students with the knowledge and skills required to maximise the energy efficiency of existing and new industrial processes while improving process economics and minimising its environmental impact. It introduces a wide range of methods of heat integration of processes within a production site and for total site energy integration. The design of heat exchanger networks (HEN), utility selection, integration of units such as heat engines, heat pumps, and placement of reactors and separators will be addressed. Sequential and simultaneous approaches will be explored utilizing graphical, empirical and mathematical modelling tools. Students will also continue to develop their problem-solving skills and digital capabilities by using state-of-the-art process simulation software.
View full module detailsThis module addresses the design principles and methods for process systems comprising reaction and separation (including water utilisation) sections.
View full module detailsGlobal competition has seen a shift from between individual companies to that between supply chains. This module will introduce the concept of supply chain and its management, including both qualitative and quantitative analysis. It will equip the students with the knowledge of fundamental supply chain processes, as well as the major components such as distribution, demand forecasting, planning, inventory, transportation, sourcing and coordination. Conceptual modelling of supply chain events toward sustainable and profitable supply chains will also be discussed. In this module, students will acquire in depth understanding of supply chain management and corresponding analysis tools that are used to achieve optimal supply chain performance whilst satisfying customers' need.
View full module detailsOptional
Knowledge is the most critical part of any decision making process, being it the process of design, management or general business. Last several decades have witnessed numerous attempts to present knowledge in the form processable by computers, starting with descriptive logic, through the production rules and ending with ontologies as the last and the latest form known today, the process known as artificial intelligence. The module will help students in consolidating all of these technologies and using them in supporting decision making in the area of student’ interest, primarily in the process of design for processing industry.
View full module detailsBiomass processing technologies or biorefineries include a wide range of options, including biochemical, thermochemical and catalytic reaction technologies. Starting from the core reaction technologies, a biorefinery flowsheet includes separation and purification to multi-products, and utility and reagent recovery systems. This module aims to develop conceptual design skills from unit operations through to integrated flowsheets and techno-economic analysis, using leading innovations in the field and spreadsheet-based models
View full module detailsThis module provides an introduction to the theory and practice associated with the exploration and production of crude oil and natural gas covering subsurface and topside operations.
View full module detailsA teaching and learning module that covers all aspects of safety and reliability in the design and operation of process plant and equipment. Although generally applicable to the full range of business operations, the main focus is on offshore oil and gas platforms, refinery and petrochemical operations where knowledge and understanding will be gained in maintaining the highest standards of process safety and operations integrity.
View full module detailsEnergy use and the systems put in place to supply it are responsible for the majority of the world’s emissions of carbon dioxide and hence much climate change policy is directed towards the energy sector. Energy is also central to economic development and social welfare and thus energy security and cost minimisation are high on national policy agendas. Energy markets throughout the world are also evolving rapidly, with privatisation, competition, market structure and regulation remaining prominent issues in the UK, Europe and internationally. The range of challenges for energy policy is diverse and exciting. This Module focuses on the transitions needed from the current situations in energy use, supply, markets and policy to those required as part of a long term, sustainable, low carbon energy system. The sessions will introduce the range of low carbon energy options including energy efficiency, energy storge, renewables, nuclear and carbon capture and storage. The module will explore different low-carbon scenarios and policies and how these could fit with the Sustainable Development Goals, and what barriers maybe encountered along the route to a just transition, in both the global North and South.
View full module detailsSemester 1 & 2
Compulsory
The research dissertation is a report on the individual project carried out by students to demonstrate research potential and ability to use existing and to acquire new knowledge and apply them in specific situation. A number of dissertations are carried out in collaboration with industry and upon successful completion of the module, the students will be able to approach an open-ended topic to research new ideas and experiment with new technologies.
View full module detailsOptional modules for Year 1 (full-time) - FHEQ Level 7
Semester 1 (Autumn): choose 1 from the 2 listed options.
Semester 2 (Spring): choose 1 from the 5 listed options.
Year 1
Semester 1
Compulsory
Nowadays, the design, planning and operations management relay on mathematical models the complexity of which depends on the detail of models and complexity of the problem they represent. In process industry these design and operation planning functions are particularly complex and a wide range of optimisation processes and methodologies are used to minimise risks and/or improve quality in making concomitant decisions. Consequently, the module intends to introduce to students the formulation of the decision making problems and application of optimisation techniques to support decisions with real-life worked examples.
View full module detailsThis module provides students with a systematic framework of building, solving and applying mathematical models of process systems in a variety of contexts related to chemical engineering and the wider engineering disciplines. Students will acquire the knowledge of the main concepts, methods, and tools of process modelling and simulation, including state-of-the-art process simulation software. Apart from teaching the methods of mathematical modelling, the module develops general problem-solving and algorithmic skills applicable in many areas of employment.
View full module detailsAutomatic control is an essential technology to maintain safe, economic and environmentally benign operation of manufacturing processes. Process control is increasingly needed and challenging because modern plants have become more difficult to operate as the result of complex and highly integrated processes. This module aims to provide an introduction to process control, balancing theoretical and practical aspects. The module will review basic concept in control, including dynamics, feedback and stability, based on which more advanced and modern techniques will be introduced. It will integrate computer experiments, which closely simulate the operation of process plants, to enhance the understanding of process control principles.
View full module detailsOptional
Designers and managers working in technology intensive industries constantly face new problems to which they have to find solutions. Research is becoming important part of their job carried out on daily and routine manner. Also, one of the best ways to get insights into these challenges is to get the first-hand experience from expert who already faced them and provided appropriate solutions proven to be successful. This module aims to provide an introduction to the general principles and practices associated with planning, undertaking and reporting research in engineering or physical sciences. At the same time, a series of seminars will be delivered by academics and industrial experts from diverse hi-tech industries and business (including chemicals, oil and gas, information systems and renewable technologies) which will present students with valuable insights into today’s challenges faced by technology-intensive industries in terms of their business and information systems activities. It also covers general business aspects that will explain how to start up a technology-based company.
View full module detailsThis module introduces students to the intricacies of sustainable development (SD) when applied in real life contexts, covering areas within environmental management, strategy, industrial ecology, and more. Using case studies, the module will cover the challenges in the integration and implementation of sustainable development. Guest speakers offer their organizational and field experiences as cases exemplifying challenges, progress and effective practice in putting SD principles into practice in diverse sectors and places. This reinforces and brings to life the conceptual learning done in the module and in the earlier Foundations and Frontiers module (ENGM064). The SDA module develops the ideas covered in ENGM064 and will facilitate a deepened understanding and consolidation of corporate environmental management, socioeconomic and political issues, spanning the public, private, and ‘third’ (civil society) sectors. This module is one of the components required for Associate Membership of IEMA and IES.
View full module detailsSemester 2
Compulsory
Process integration is an efficient paradigm, which enables the reduction of capital investment and energy consumption according to the principles of sustainable development applicable for new and retrofit process design. Computer-aided process engineering tools together with mathematical programming enable systematic and simultaneous handling of process integration problems. This module equips students with the knowledge and skills required to maximise the energy efficiency of existing and new industrial processes while improving process economics and minimising its environmental impact. It introduces a wide range of methods of heat integration of processes within a production site and for total site energy integration. The design of heat exchanger networks (HEN), utility selection, integration of units such as heat engines, heat pumps, and placement of reactors and separators will be addressed. Sequential and simultaneous approaches will be explored utilizing graphical, empirical and mathematical modelling tools. Students will also continue to develop their problem-solving skills and digital capabilities by using state-of-the-art process simulation software.
View full module detailsThis module addresses the design principles and methods for process systems comprising reaction and separation (including water utilisation) sections.
View full module detailsGlobal competition has seen a shift from between individual companies to that between supply chains. This module will introduce the concept of supply chain and its management, including both qualitative and quantitative analysis. It will equip the students with the knowledge of fundamental supply chain processes, as well as the major components such as distribution, demand forecasting, planning, inventory, transportation, sourcing and coordination. Conceptual modelling of supply chain events toward sustainable and profitable supply chains will also be discussed. In this module, students will acquire in depth understanding of supply chain management and corresponding analysis tools that are used to achieve optimal supply chain performance whilst satisfying customers' need.
View full module detailsOptional
Knowledge is the most critical part of any decision making process, being it the process of design, management or general business. Last several decades have witnessed numerous attempts to present knowledge in the form processable by computers, starting with descriptive logic, through the production rules and ending with ontologies as the last and the latest form known today, the process known as artificial intelligence. The module will help students in consolidating all of these technologies and using them in supporting decision making in the area of student’ interest, primarily in the process of design for processing industry.
View full module detailsBiomass processing technologies or biorefineries include a wide range of options, including biochemical, thermochemical and catalytic reaction technologies. Starting from the core reaction technologies, a biorefinery flowsheet includes separation and purification to multi-products, and utility and reagent recovery systems. This module aims to develop conceptual design skills from unit operations through to integrated flowsheets and techno-economic analysis, using leading innovations in the field and spreadsheet-based models
View full module detailsThis module provides an introduction to the theory and practice associated with the exploration and production of crude oil and natural gas covering subsurface and topside operations.
View full module detailsA teaching and learning module that covers all aspects of safety and reliability in the design and operation of process plant and equipment. Although generally applicable to the full range of business operations, the main focus is on offshore oil and gas platforms, refinery and petrochemical operations where knowledge and understanding will be gained in maintaining the highest standards of process safety and operations integrity.
View full module detailsEnergy use and the systems put in place to supply it are responsible for the majority of the world’s emissions of carbon dioxide and hence much climate change policy is directed towards the energy sector. Energy is also central to economic development and social welfare and thus energy security and cost minimisation are high on national policy agendas. Energy markets throughout the world are also evolving rapidly, with privatisation, competition, market structure and regulation remaining prominent issues in the UK, Europe and internationally. The range of challenges for energy policy is diverse and exciting. This Module focuses on the transitions needed from the current situations in energy use, supply, markets and policy to those required as part of a long term, sustainable, low carbon energy system. The sessions will introduce the range of low carbon energy options including energy efficiency, energy storge, renewables, nuclear and carbon capture and storage. The module will explore different low-carbon scenarios and policies and how these could fit with the Sustainable Development Goals, and what barriers maybe encountered along the route to a just transition, in both the global North and South.
View full module detailsYear 2
Semester 1
Compulsory
Nowadays, the design, planning and operations management relay on mathematical models the complexity of which depends on the detail of models and complexity of the problem they represent. In process industry these design and operation planning functions are particularly complex and a wide range of optimisation processes and methodologies are used to minimise risks and/or improve quality in making concomitant decisions. Consequently, the module intends to introduce to students the formulation of the decision making problems and application of optimisation techniques to support decisions with real-life worked examples.
View full module detailsThis module provides students with a systematic framework of building, solving and applying mathematical models of process systems in a variety of contexts related to chemical engineering and the wider engineering disciplines. Students will acquire the knowledge of the main concepts, methods, and tools of process modelling and simulation, including state-of-the-art process simulation software. Apart from teaching the methods of mathematical modelling, the module develops general problem-solving and algorithmic skills applicable in many areas of employment.
View full module detailsAutomatic control is an essential technology to maintain safe, economic and environmentally benign operation of manufacturing processes. Process control is increasingly needed and challenging because modern plants have become more difficult to operate as the result of complex and highly integrated processes. This module aims to provide an introduction to process control, balancing theoretical and practical aspects. The module will review basic concept in control, including dynamics, feedback and stability, based on which more advanced and modern techniques will be introduced. It will integrate computer experiments, which closely simulate the operation of process plants, to enhance the understanding of process control principles.
View full module detailsOptional
Designers and managers working in technology intensive industries constantly face new problems to which they have to find solutions. Research is becoming important part of their job carried out on daily and routine manner. Also, one of the best ways to get insights into these challenges is to get the first-hand experience from expert who already faced them and provided appropriate solutions proven to be successful. This module aims to provide an introduction to the general principles and practices associated with planning, undertaking and reporting research in engineering or physical sciences. At the same time, a series of seminars will be delivered by academics and industrial experts from diverse hi-tech industries and business (including chemicals, oil and gas, information systems and renewable technologies) which will present students with valuable insights into today’s challenges faced by technology-intensive industries in terms of their business and information systems activities. It also covers general business aspects that will explain how to start up a technology-based company.
View full module detailsThis module introduces students to the intricacies of sustainable development (SD) when applied in real life contexts, covering areas within environmental management, strategy, industrial ecology, and more. Using case studies, the module will cover the challenges in the integration and implementation of sustainable development. Guest speakers offer their organizational and field experiences as cases exemplifying challenges, progress and effective practice in putting SD principles into practice in diverse sectors and places. This reinforces and brings to life the conceptual learning done in the module and in the earlier Foundations and Frontiers module (ENGM064). The SDA module develops the ideas covered in ENGM064 and will facilitate a deepened understanding and consolidation of corporate environmental management, socioeconomic and political issues, spanning the public, private, and ‘third’ (civil society) sectors. This module is one of the components required for Associate Membership of IEMA and IES.
View full module detailsThis module introduces students to the intricacies of sustainable development (SD) when applied in real life contexts, covering areas within environmental management, strategy, industrial ecology, and more. Using case studies, the module will cover the challenges in the integration and implementation of sustainable development. Guest speakers offer their organizational and field experiences as cases exemplifying challenges, progress and effective practice in putting SD principles into practice in diverse sectors and places. This reinforces and brings to life the conceptual learning done in the module and in the earlier Foundations and Frontiers module (ENGM064). The SDA module develops the ideas covered in ENGM064 and will facilitate a deepened understanding and consolidation of corporate environmental management, socioeconomic and political issues, spanning the public, private, and ‘third’ (civil society) sectors. This module is one of the components required for Associate Membership of IEMA and IES.
View full module detailsSemester 2
Compulsory
Process integration is an efficient paradigm, which enables the reduction of capital investment and energy consumption according to the principles of sustainable development applicable for new and retrofit process design. Computer-aided process engineering tools together with mathematical programming enable systematic and simultaneous handling of process integration problems. This module equips students with the knowledge and skills required to maximise the energy efficiency of existing and new industrial processes while improving process economics and minimising its environmental impact. It introduces a wide range of methods of heat integration of processes within a production site and for total site energy integration. The design of heat exchanger networks (HEN), utility selection, integration of units such as heat engines, heat pumps, and placement of reactors and separators will be addressed. Sequential and simultaneous approaches will be explored utilizing graphical, empirical and mathematical modelling tools. Students will also continue to develop their problem-solving skills and digital capabilities by using state-of-the-art process simulation software.
View full module detailsThis module addresses the design principles and methods for process systems comprising reaction and separation (including water utilisation) sections.
View full module detailsGlobal competition has seen a shift from between individual companies to that between supply chains. This module will introduce the concept of supply chain and its management, including both qualitative and quantitative analysis. It will equip the students with the knowledge of fundamental supply chain processes, as well as the major components such as distribution, demand forecasting, planning, inventory, transportation, sourcing and coordination. Conceptual modelling of supply chain events toward sustainable and profitable supply chains will also be discussed. In this module, students will acquire in depth understanding of supply chain management and corresponding analysis tools that are used to achieve optimal supply chain performance whilst satisfying customers' need.
View full module detailsOptional
Knowledge is the most critical part of any decision making process, being it the process of design, management or general business. Last several decades have witnessed numerous attempts to present knowledge in the form processable by computers, starting with descriptive logic, through the production rules and ending with ontologies as the last and the latest form known today, the process known as artificial intelligence. The module will help students in consolidating all of these technologies and using them in supporting decision making in the area of student’ interest, primarily in the process of design for processing industry.
View full module detailsBiomass processing technologies or biorefineries include a wide range of options, including biochemical, thermochemical and catalytic reaction technologies. Starting from the core reaction technologies, a biorefinery flowsheet includes separation and purification to multi-products, and utility and reagent recovery systems. This module aims to develop conceptual design skills from unit operations through to integrated flowsheets and techno-economic analysis, using leading innovations in the field and spreadsheet-based models
View full module detailsThis module provides an introduction to the theory and practice associated with the exploration and production of crude oil and natural gas covering subsurface and topside operations.
View full module detailsA teaching and learning module that covers all aspects of safety and reliability in the design and operation of process plant and equipment. Although generally applicable to the full range of business operations, the main focus is on offshore oil and gas platforms, refinery and petrochemical operations where knowledge and understanding will be gained in maintaining the highest standards of process safety and operations integrity.
View full module detailsEnergy use and the systems put in place to supply it are responsible for the majority of the world’s emissions of carbon dioxide and hence much climate change policy is directed towards the energy sector. Energy is also central to economic development and social welfare and thus energy security and cost minimisation are high on national policy agendas. Energy markets throughout the world are also evolving rapidly, with privatisation, competition, market structure and regulation remaining prominent issues in the UK, Europe and internationally. The range of challenges for energy policy is diverse and exciting. This Module focuses on the transitions needed from the current situations in energy use, supply, markets and policy to those required as part of a long term, sustainable, low carbon energy system. The sessions will introduce the range of low carbon energy options including energy efficiency, energy storge, renewables, nuclear and carbon capture and storage. The module will explore different low-carbon scenarios and policies and how these could fit with the Sustainable Development Goals, and what barriers maybe encountered along the route to a just transition, in both the global North and South.
View full module detailsSemester 1 & 2
Compulsory
The research dissertation is a report on the individual project carried out by students to demonstrate research potential and ability to use existing and to acquire new knowledge and apply them in specific situation. A number of dissertations are carried out in collaboration with industry and upon successful completion of the module, the students will be able to approach an open-ended topic to research new ideas and experiment with new technologies.
View full module detailsYear 1
Semester 1
Compulsory
Nowadays, the design, planning and operations management relay on mathematical models the complexity of which depends on the detail of models and complexity of the problem they represent. In process industry these design and operation planning functions are particularly complex and a wide range of optimisation processes and methodologies are used to minimise risks and/or improve quality in making concomitant decisions. Consequently, the module intends to introduce to students the formulation of the decision making problems and application of optimisation techniques to support decisions with real-life worked examples.
View full module detailsThis module provides students with a systematic framework of building, solving and applying mathematical models of process systems in a variety of contexts related to chemical engineering and the wider engineering disciplines. Students will acquire the knowledge of the main concepts, methods, and tools of process modelling and simulation, including state-of-the-art process simulation software. Apart from teaching the methods of mathematical modelling, the module develops general problem-solving and algorithmic skills applicable in many areas of employment.
View full module detailsAutomatic control is an essential technology to maintain safe, economic and environmentally benign operation of manufacturing processes. Process control is increasingly needed and challenging because modern plants have become more difficult to operate as the result of complex and highly integrated processes. This module aims to provide an introduction to process control, balancing theoretical and practical aspects. The module will review basic concept in control, including dynamics, feedback and stability, based on which more advanced and modern techniques will be introduced. It will integrate computer experiments, which closely simulate the operation of process plants, to enhance the understanding of process control principles.
View full module detailsOptional
Designers and managers working in technology intensive industries constantly face new problems to which they have to find solutions. Research is becoming important part of their job carried out on daily and routine manner. Also, one of the best ways to get insights into these challenges is to get the first-hand experience from expert who already faced them and provided appropriate solutions proven to be successful. This module aims to provide an introduction to the general principles and practices associated with planning, undertaking and reporting research in engineering or physical sciences. At the same time, a series of seminars will be delivered by academics and industrial experts from diverse hi-tech industries and business (including chemicals, oil and gas, information systems and renewable technologies) which will present students with valuable insights into today’s challenges faced by technology-intensive industries in terms of their business and information systems activities. It also covers general business aspects that will explain how to start up a technology-based company.
View full module detailsThis module introduces students to the intricacies of sustainable development (SD) when applied in real life contexts, covering areas within environmental management, strategy, industrial ecology, and more. Using case studies, the module will cover the challenges in the integration and implementation of sustainable development. Guest speakers offer their organizational and field experiences as cases exemplifying challenges, progress and effective practice in putting SD principles into practice in diverse sectors and places. This reinforces and brings to life the conceptual learning done in the module and in the earlier Foundations and Frontiers module (ENGM064). The SDA module develops the ideas covered in ENGM064 and will facilitate a deepened understanding and consolidation of corporate environmental management, socioeconomic and political issues, spanning the public, private, and ‘third’ (civil society) sectors. This module is one of the components required for Associate Membership of IEMA and IES.
View full module detailsSemester 2
Compulsory
Process integration is an efficient paradigm, which enables the reduction of capital investment and energy consumption according to the principles of sustainable development applicable for new and retrofit process design. Computer-aided process engineering tools together with mathematical programming enable systematic and simultaneous handling of process integration problems. This module equips students with the knowledge and skills required to maximise the energy efficiency of existing and new industrial processes while improving process economics and minimising its environmental impact. It introduces a wide range of methods of heat integration of processes within a production site and for total site energy integration. The design of heat exchanger networks (HEN), utility selection, integration of units such as heat engines, heat pumps, and placement of reactors and separators will be addressed. Sequential and simultaneous approaches will be explored utilizing graphical, empirical and mathematical modelling tools. Students will also continue to develop their problem-solving skills and digital capabilities by using state-of-the-art process simulation software.
View full module detailsThis module addresses the design principles and methods for process systems comprising reaction and separation (including water utilisation) sections.
View full module detailsGlobal competition has seen a shift from between individual companies to that between supply chains. This module will introduce the concept of supply chain and its management, including both qualitative and quantitative analysis. It will equip the students with the knowledge of fundamental supply chain processes, as well as the major components such as distribution, demand forecasting, planning, inventory, transportation, sourcing and coordination. Conceptual modelling of supply chain events toward sustainable and profitable supply chains will also be discussed. In this module, students will acquire in depth understanding of supply chain management and corresponding analysis tools that are used to achieve optimal supply chain performance whilst satisfying customers' need.
View full module detailsOptional
Knowledge is the most critical part of any decision making process, being it the process of design, management or general business. Last several decades have witnessed numerous attempts to present knowledge in the form processable by computers, starting with descriptive logic, through the production rules and ending with ontologies as the last and the latest form known today, the process known as artificial intelligence. The module will help students in consolidating all of these technologies and using them in supporting decision making in the area of student’ interest, primarily in the process of design for processing industry.
View full module detailsBiomass processing technologies or biorefineries include a wide range of options, including biochemical, thermochemical and catalytic reaction technologies. Starting from the core reaction technologies, a biorefinery flowsheet includes separation and purification to multi-products, and utility and reagent recovery systems. This module aims to develop conceptual design skills from unit operations through to integrated flowsheets and techno-economic analysis, using leading innovations in the field and spreadsheet-based models
View full module detailsThis module provides an introduction to the theory and practice associated with the exploration and production of crude oil and natural gas covering subsurface and topside operations.
View full module detailsA teaching and learning module that covers all aspects of safety and reliability in the design and operation of process plant and equipment. Although generally applicable to the full range of business operations, the main focus is on offshore oil and gas platforms, refinery and petrochemical operations where knowledge and understanding will be gained in maintaining the highest standards of process safety and operations integrity.
View full module detailsEnergy use and the systems put in place to supply it are responsible for the majority of the world’s emissions of carbon dioxide and hence much climate change policy is directed towards the energy sector. Energy is also central to economic development and social welfare and thus energy security and cost minimisation are high on national policy agendas. Energy markets throughout the world are also evolving rapidly, with privatisation, competition, market structure and regulation remaining prominent issues in the UK, Europe and internationally. The range of challenges for energy policy is diverse and exciting. This Module focuses on the transitions needed from the current situations in energy use, supply, markets and policy to those required as part of a long term, sustainable, low carbon energy system. The sessions will introduce the range of low carbon energy options including energy efficiency, energy storge, renewables, nuclear and carbon capture and storage. The module will explore different low-carbon scenarios and policies and how these could fit with the Sustainable Development Goals, and what barriers maybe encountered along the route to a just transition, in both the global North and South.
View full module detailsSemester 1 & 2
Compulsory
The research dissertation is a report on the individual project carried out by students to demonstrate research potential and ability to use existing and to acquire new knowledge and apply them in specific situation. A number of dissertations are carried out in collaboration with industry and upon successful completion of the module, the students will be able to approach an open-ended topic to research new ideas and experiment with new technologies.
View full module detailsOptional modules for Year 1 (full-time) - FHEQ Level 7
Semester 1 (Autumn): choose 1 from the 2 listed options.
Semester 2 (Spring): choose 1 from the 5 listed options.
Year 1
Semester 1
Compulsory
Nowadays, the design, planning and operations management relay on mathematical models the complexity of which depends on the detail of models and complexity of the problem they represent. In process industry these design and operation planning functions are particularly complex and a wide range of optimisation processes and methodologies are used to minimise risks and/or improve quality in making concomitant decisions. Consequently, the module intends to introduce to students the formulation of the decision making problems and application of optimisation techniques to support decisions with real-life worked examples.
View full module detailsThis module provides students with a systematic framework of building, solving and applying mathematical models of process systems in a variety of contexts related to chemical engineering and the wider engineering disciplines. Students will acquire the knowledge of the main concepts, methods, and tools of process modelling and simulation, including state-of-the-art process simulation software. Apart from teaching the methods of mathematical modelling, the module develops general problem-solving and algorithmic skills applicable in many areas of employment.
View full module detailsAutomatic control is an essential technology to maintain safe, economic and environmentally benign operation of manufacturing processes. Process control is increasingly needed and challenging because modern plants have become more difficult to operate as the result of complex and highly integrated processes. This module aims to provide an introduction to process control, balancing theoretical and practical aspects. The module will review basic concept in control, including dynamics, feedback and stability, based on which more advanced and modern techniques will be introduced. It will integrate computer experiments, which closely simulate the operation of process plants, to enhance the understanding of process control principles.
View full module detailsOptional
Designers and managers working in technology intensive industries constantly face new problems to which they have to find solutions. Research is becoming important part of their job carried out on daily and routine manner. Also, one of the best ways to get insights into these challenges is to get the first-hand experience from expert who already faced them and provided appropriate solutions proven to be successful. This module aims to provide an introduction to the general principles and practices associated with planning, undertaking and reporting research in engineering or physical sciences. At the same time, a series of seminars will be delivered by academics and industrial experts from diverse hi-tech industries and business (including chemicals, oil and gas, information systems and renewable technologies) which will present students with valuable insights into today’s challenges faced by technology-intensive industries in terms of their business and information systems activities. It also covers general business aspects that will explain how to start up a technology-based company.
View full module detailsThis module introduces students to the intricacies of sustainable development (SD) when applied in real life contexts, covering areas within environmental management, strategy, industrial ecology, and more. Using case studies, the module will cover the challenges in the integration and implementation of sustainable development. Guest speakers offer their organizational and field experiences as cases exemplifying challenges, progress and effective practice in putting SD principles into practice in diverse sectors and places. This reinforces and brings to life the conceptual learning done in the module and in the earlier Foundations and Frontiers module (ENGM064). The SDA module develops the ideas covered in ENGM064 and will facilitate a deepened understanding and consolidation of corporate environmental management, socioeconomic and political issues, spanning the public, private, and ‘third’ (civil society) sectors. This module is one of the components required for Associate Membership of IEMA and IES.
View full module detailsSemester 2
Compulsory
Process integration is an efficient paradigm, which enables the reduction of capital investment and energy consumption according to the principles of sustainable development applicable for new and retrofit process design. Computer-aided process engineering tools together with mathematical programming enable systematic and simultaneous handling of process integration problems. This module equips students with the knowledge and skills required to maximise the energy efficiency of existing and new industrial processes while improving process economics and minimising its environmental impact. It introduces a wide range of methods of heat integration of processes within a production site and for total site energy integration. The design of heat exchanger networks (HEN), utility selection, integration of units such as heat engines, heat pumps, and placement of reactors and separators will be addressed. Sequential and simultaneous approaches will be explored utilizing graphical, empirical and mathematical modelling tools. Students will also continue to develop their problem-solving skills and digital capabilities by using state-of-the-art process simulation software.
View full module detailsThis module addresses the design principles and methods for process systems comprising reaction and separation (including water utilisation) sections.
View full module detailsGlobal competition has seen a shift from between individual companies to that between supply chains. This module will introduce the concept of supply chain and its management, including both qualitative and quantitative analysis. It will equip the students with the knowledge of fundamental supply chain processes, as well as the major components such as distribution, demand forecasting, planning, inventory, transportation, sourcing and coordination. Conceptual modelling of supply chain events toward sustainable and profitable supply chains will also be discussed. In this module, students will acquire in depth understanding of supply chain management and corresponding analysis tools that are used to achieve optimal supply chain performance whilst satisfying customers' need.
View full module detailsOptional
Knowledge is the most critical part of any decision making process, being it the process of design, management or general business. Last several decades have witnessed numerous attempts to present knowledge in the form processable by computers, starting with descriptive logic, through the production rules and ending with ontologies as the last and the latest form known today, the process known as artificial intelligence. The module will help students in consolidating all of these technologies and using them in supporting decision making in the area of student’ interest, primarily in the process of design for processing industry.
View full module detailsBiomass processing technologies or biorefineries include a wide range of options, including biochemical, thermochemical and catalytic reaction technologies. Starting from the core reaction technologies, a biorefinery flowsheet includes separation and purification to multi-products, and utility and reagent recovery systems. This module aims to develop conceptual design skills from unit operations through to integrated flowsheets and techno-economic analysis, using leading innovations in the field and spreadsheet-based models
View full module detailsThis module provides an introduction to the theory and practice associated with the exploration and production of crude oil and natural gas covering subsurface and topside operations.
View full module detailsA teaching and learning module that covers all aspects of safety and reliability in the design and operation of process plant and equipment. Although generally applicable to the full range of business operations, the main focus is on offshore oil and gas platforms, refinery and petrochemical operations where knowledge and understanding will be gained in maintaining the highest standards of process safety and operations integrity.
View full module detailsEnergy use and the systems put in place to supply it are responsible for the majority of the world’s emissions of carbon dioxide and hence much climate change policy is directed towards the energy sector. Energy is also central to economic development and social welfare and thus energy security and cost minimisation are high on national policy agendas. Energy markets throughout the world are also evolving rapidly, with privatisation, competition, market structure and regulation remaining prominent issues in the UK, Europe and internationally. The range of challenges for energy policy is diverse and exciting. This Module focuses on the transitions needed from the current situations in energy use, supply, markets and policy to those required as part of a long term, sustainable, low carbon energy system. The sessions will introduce the range of low carbon energy options including energy efficiency, energy storge, renewables, nuclear and carbon capture and storage. The module will explore different low-carbon scenarios and policies and how these could fit with the Sustainable Development Goals, and what barriers maybe encountered along the route to a just transition, in both the global North and South.
View full module detailsYear 2
Semester 1
Compulsory
Nowadays, the design, planning and operations management relay on mathematical models the complexity of which depends on the detail of models and complexity of the problem they represent. In process industry these design and operation planning functions are particularly complex and a wide range of optimisation processes and methodologies are used to minimise risks and/or improve quality in making concomitant decisions. Consequently, the module intends to introduce to students the formulation of the decision making problems and application of optimisation techniques to support decisions with real-life worked examples.
View full module detailsThis module provides students with a systematic framework of building, solving and applying mathematical models of process systems in a variety of contexts related to chemical engineering and the wider engineering disciplines. Students will acquire the knowledge of the main concepts, methods, and tools of process modelling and simulation, including state-of-the-art process simulation software. Apart from teaching the methods of mathematical modelling, the module develops general problem-solving and algorithmic skills applicable in many areas of employment.
View full module detailsAutomatic control is an essential technology to maintain safe, economic and environmentally benign operation of manufacturing processes. Process control is increasingly needed and challenging because modern plants have become more difficult to operate as the result of complex and highly integrated processes. This module aims to provide an introduction to process control, balancing theoretical and practical aspects. The module will review basic concept in control, including dynamics, feedback and stability, based on which more advanced and modern techniques will be introduced. It will integrate computer experiments, which closely simulate the operation of process plants, to enhance the understanding of process control principles.
View full module detailsOptional
Designers and managers working in technology intensive industries constantly face new problems to which they have to find solutions. Research is becoming important part of their job carried out on daily and routine manner. Also, one of the best ways to get insights into these challenges is to get the first-hand experience from expert who already faced them and provided appropriate solutions proven to be successful. This module aims to provide an introduction to the general principles and practices associated with planning, undertaking and reporting research in engineering or physical sciences. At the same time, a series of seminars will be delivered by academics and industrial experts from diverse hi-tech industries and business (including chemicals, oil and gas, information systems and renewable technologies) which will present students with valuable insights into today’s challenges faced by technology-intensive industries in terms of their business and information systems activities. It also covers general business aspects that will explain how to start up a technology-based company.
View full module detailsThis module introduces students to the intricacies of sustainable development (SD) when applied in real life contexts, covering areas within environmental management, strategy, industrial ecology, and more. Using case studies, the module will cover the challenges in the integration and implementation of sustainable development. Guest speakers offer their organizational and field experiences as cases exemplifying challenges, progress and effective practice in putting SD principles into practice in diverse sectors and places. This reinforces and brings to life the conceptual learning done in the module and in the earlier Foundations and Frontiers module (ENGM064). The SDA module develops the ideas covered in ENGM064 and will facilitate a deepened understanding and consolidation of corporate environmental management, socioeconomic and political issues, spanning the public, private, and ‘third’ (civil society) sectors. This module is one of the components required for Associate Membership of IEMA and IES.
View full module detailsThis module introduces students to the intricacies of sustainable development (SD) when applied in real life contexts, covering areas within environmental management, strategy, industrial ecology, and more. Using case studies, the module will cover the challenges in the integration and implementation of sustainable development. Guest speakers offer their organizational and field experiences as cases exemplifying challenges, progress and effective practice in putting SD principles into practice in diverse sectors and places. This reinforces and brings to life the conceptual learning done in the module and in the earlier Foundations and Frontiers module (ENGM064). The SDA module develops the ideas covered in ENGM064 and will facilitate a deepened understanding and consolidation of corporate environmental management, socioeconomic and political issues, spanning the public, private, and ‘third’ (civil society) sectors. This module is one of the components required for Associate Membership of IEMA and IES.
View full module detailsSemester 2
Compulsory
Process integration is an efficient paradigm, which enables the reduction of capital investment and energy consumption according to the principles of sustainable development applicable for new and retrofit process design. Computer-aided process engineering tools together with mathematical programming enable systematic and simultaneous handling of process integration problems. This module equips students with the knowledge and skills required to maximise the energy efficiency of existing and new industrial processes while improving process economics and minimising its environmental impact. It introduces a wide range of methods of heat integration of processes within a production site and for total site energy integration. The design of heat exchanger networks (HEN), utility selection, integration of units such as heat engines, heat pumps, and placement of reactors and separators will be addressed. Sequential and simultaneous approaches will be explored utilizing graphical, empirical and mathematical modelling tools. Students will also continue to develop their problem-solving skills and digital capabilities by using state-of-the-art process simulation software.
View full module detailsThis module addresses the design principles and methods for process systems comprising reaction and separation (including water utilisation) sections.
View full module detailsGlobal competition has seen a shift from between individual companies to that between supply chains. This module will introduce the concept of supply chain and its management, including both qualitative and quantitative analysis. It will equip the students with the knowledge of fundamental supply chain processes, as well as the major components such as distribution, demand forecasting, planning, inventory, transportation, sourcing and coordination. Conceptual modelling of supply chain events toward sustainable and profitable supply chains will also be discussed. In this module, students will acquire in depth understanding of supply chain management and corresponding analysis tools that are used to achieve optimal supply chain performance whilst satisfying customers' need.
View full module detailsOptional
Knowledge is the most critical part of any decision making process, being it the process of design, management or general business. Last several decades have witnessed numerous attempts to present knowledge in the form processable by computers, starting with descriptive logic, through the production rules and ending with ontologies as the last and the latest form known today, the process known as artificial intelligence. The module will help students in consolidating all of these technologies and using them in supporting decision making in the area of student’ interest, primarily in the process of design for processing industry.
View full module detailsBiomass processing technologies or biorefineries include a wide range of options, including biochemical, thermochemical and catalytic reaction technologies. Starting from the core reaction technologies, a biorefinery flowsheet includes separation and purification to multi-products, and utility and reagent recovery systems. This module aims to develop conceptual design skills from unit operations through to integrated flowsheets and techno-economic analysis, using leading innovations in the field and spreadsheet-based models
View full module detailsThis module provides an introduction to the theory and practice associated with the exploration and production of crude oil and natural gas covering subsurface and topside operations.
View full module detailsA teaching and learning module that covers all aspects of safety and reliability in the design and operation of process plant and equipment. Although generally applicable to the full range of business operations, the main focus is on offshore oil and gas platforms, refinery and petrochemical operations where knowledge and understanding will be gained in maintaining the highest standards of process safety and operations integrity.
View full module detailsEnergy use and the systems put in place to supply it are responsible for the majority of the world’s emissions of carbon dioxide and hence much climate change policy is directed towards the energy sector. Energy is also central to economic development and social welfare and thus energy security and cost minimisation are high on national policy agendas. Energy markets throughout the world are also evolving rapidly, with privatisation, competition, market structure and regulation remaining prominent issues in the UK, Europe and internationally. The range of challenges for energy policy is diverse and exciting. This Module focuses on the transitions needed from the current situations in energy use, supply, markets and policy to those required as part of a long term, sustainable, low carbon energy system. The sessions will introduce the range of low carbon energy options including energy efficiency, energy storge, renewables, nuclear and carbon capture and storage. The module will explore different low-carbon scenarios and policies and how these could fit with the Sustainable Development Goals, and what barriers maybe encountered along the route to a just transition, in both the global North and South.
View full module detailsSemester 1 & 2
Compulsory
The research dissertation is a report on the individual project carried out by students to demonstrate research potential and ability to use existing and to acquire new knowledge and apply them in specific situation. A number of dissertations are carried out in collaboration with industry and upon successful completion of the module, the students will be able to approach an open-ended topic to research new ideas and experiment with new technologies.
View full module detailsGeneral course information
Contact hours
Contact hours can vary across our modules. Full details of the contact hours for each module are available from the University of Surrey's module catalogue. See the modules section for more information.
Timetable
Course timetables are normally available one month before the start of the semester.
New students will receive their personalised timetable in Welcome Week, and in subsequent semesters, two weeks prior to the start of semester.
Please note that while we make every effort to ensure that timetables are as student-friendly as possible, scheduled teaching can take place on any day of the week (Monday – Friday). Wednesday afternoons are normally reserved for sports and cultural activities. Part-time classes are normally scheduled on one or two days per week, details of which can be obtained from Academic Administration.
Location
Stag Hill is the University's main campus and where the majority of our courses are taught.
We offer careers information, advice and guidance to all students whilst studying with us, which is extended to our alumni for three years after leaving the University.
Engineers and scientists are increasingly expected to have skills in process systems engineering alongside their main technical and scientific expertise to enable optimisation of process design and operation.
As a graduate of this course, you’ll be well prepared to help technology-intensive organisations make important decisions in view of vast amounts of information. You’ll do this by adopting, combining, implementing and executing the right technologies.
UK qualifications
A minimum of a 2:2 UK honours degree in chemistry, engineering or physics, or a recognised equivalent international qualification.
We'll also consider relevant work experience if you don't meet these requirements.
English language requirements
IELTS Academic: 6.5 overall with 6.0 in writing and 5.5 in each other element.
These are the English language qualifications and levels that we can accept.
If you do not currently meet the level required for your programme, we offer intensive pre-sessional English language courses, designed to take you to the level of English ability and skill required for your studies here.
Recognition of prior learning
We recognise that many students enter their course with valuable knowledge and skills developed through a range of ways.
If this applies to you, the recognition of prior learning process may mean you can join a course without the formal entry requirements, or at a point appropriate to your previous learning and experience.
There are restrictions for some courses and fees may be payable for certain claims. Please contact the Admissions team with any queries.
Scholarships and bursaries
Discover what scholarships and bursaries are available to support your studies.
Fees per year
Explore UKCISA’s website for more information if you are unsure whether you are a UK or overseas student. View the list of fees for all postgraduate courses.
February 2025 - Full-time - 1 year
- UK
- £11,900
- Overseas
- £26,000
February 2025 - Part-time - 2 years
- UK
- £5,950
- Overseas
- £13,000
September 2025 - Full-time - 1 year
- UK
- £12,400
- Overseas
- £24,900
September 2025 - Part-time - 2 years
- UK
- £6,200
- Overseas
- £12,500
- If you are on the two-year part-time masters programme, the annual fee is payable in Year 1 and Year 2 of the programme
- These fees apply to students commencing study in the academic year 2025-26 only. Fees for new starters are reviewed annually.
Payment schedule
- Students with Tuition Fee Loan: the Student Loans Company pay fees in line with their schedule (students on an unstructured self-paced part-time course are not eligible for a Tuition Fee Loan).
- Students without a Tuition Fee Loan: pay their fees either in full at the beginning of the programme or in two instalments as follows:
- 50% payable 10 days after the invoice date (expected to be October/November of each academic year)
- 50% in January of the same academic year.
- Students on part-time programmes where fees are paid on a modular basis: cannot pay fees by instalment.
- Sponsored students: must provide us with valid sponsorship information that covers the period of study.
The exact date(s) will be on invoices.
Funding
You may be able to borrow money to help pay your tuition fees and support you with your living costs. Find out more about postgraduate student finance.
Apply online
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Please note that we may have to close applications before the stated deadline if we receive a high volume of suitable applications. We advise you to submit your application as soon as it is ready.
ApplyPlease note that we may have to close applications before the stated deadline if we receive a high volume of suitable applications. We advise you to submit your application as soon as it is ready.
ApplyPlease note that we may have to close applications before the stated deadline if we receive a high volume of suitable applications. We advise you to submit your application as soon as it is ready.
ApplyPlease note that we may have to close applications before the stated deadline if we receive a high volume of suitable applications. We advise you to submit your application as soon as it is ready.
ApplyAdmissions information
Once you apply, you can expect to hear back from us within 14 days. This might be with a decision on your application or with a request for further information.
Our code of practice for postgraduate admissions policy explains how the Admissions team considers applications and admits students. Read our postgraduate applicant guidance for more information on applying.
About the University of Surrey
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Contact our Admissions team or talk to a current University of Surrey student online.
Terms and conditions
When you accept an offer to study at the University of Surrey, you are agreeing to follow our policies and procedures, student regulations, and terms and conditions.
We provide these terms and conditions in two stages:
- First when we make an offer.
- Second when students accept their offer and register to study with us (registration terms and conditions will vary depending on your course and academic year).
View our generic registration terms and conditions (PDF) for the 2023/24 academic year, as a guide on what to expect.
Disclaimer
This online prospectus has been published in advance of the academic year to which it applies.
Whilst we have done everything possible to ensure this information is accurate, some changes may happen between publishing and the start of the course.
It is important to check this website for any updates before you apply for a course with us. Read our full disclaimer.